Custom LDPE Parts Manufacturing

Professional Low-Density Polyethylene components engineered for flexibility, chemical resistance, and cost-effectiveness. 12 years of manufacturing excellence in Shenzhen.

0.91-0.93
g/cm³ Density
-50°C to 50°C
Service Temp
7-14 MPa
Tensile Strength

Why Choose LDPE for Custom Parts

Low-Density Polyethylene offers unique advantages for diverse manufacturing applications

 

Superior Flexibility

Exceptional elongation properties and low-temperature performance make LDPE ideal for flexible applications

  • • 400-650% elongation at break
  • • Excellent stress crack resistance
  • • Maintains flexibility at low temperatures
  • • High impact resistance
 

Chemical Resistance

Outstanding resistance to acids, bases, and organic solvents ensures long-lasting performance

  • • Excellent chemical compatibility
  • • Low moisture absorption
  • • Corrosion resistant
  • • FDA compliant grades available
 

Cost-Effective Solution

Economical material choice with efficient processing characteristics and minimal waste

  • • Low material costs
  • • Efficient processing
  • • Minimal tooling requirements
  • • Recyclable material

Manufacturing Capabilities

Advanced LDPE processing technologies for precision custom parts

 Injection Molding

High-volume production of complex LDPE parts with excellent dimensional accuracy

Mold Temperature:20-40°C
Melt Temperature:160-240°C
Cycle Time:15-40 seconds

 CNC Machining

Precision machining of LDPE components with tight tolerances and smooth finishes

Tolerance:±0.125mm
Max Size:1200×500×150mm
Wall Thickness:Min 0.8mm

 Blow Molding

Seamless hollow parts production for containers and complex geometries

Parison Temp:170-220°C
Blow Pressure:40-100 psi
Cycle Time:20-60 seconds

 Film Extrusion

Continuous production of LDPE films with controlled thickness and properties

Die Temperature:180-230°C
Line Speed:50-200 ft/min
Thickness:0.025-0.25mm

 Die Cutting

Precision cutting of LDPE sheets and films for gaskets and seals

Cutting Method:Digital/Steel Rule
Tolerance:±0.1mm
Max Size:2000×1000mm

 Thermoforming

Forming of LDPE sheets into custom shapes and packaging solutions

Forming Temp:120-140°C
Draw Ratio:Up to 3:1
Wall Thickness:0.2-6mm

Industry Applications

LDPE’s versatility makes it ideal for diverse industrial applications

 

Packaging Industry

Flexible containers, protective packaging, squeeze bottles, and film applications

Key Features: High clarity, moisture barrier, seal strength
 

Medical Sector

Laboratory supplies, medical packaging, disposable components, clean room supplies

Key Features: FDA compliant, sterilization compatible, chemical resistant
 

Agricultural

Greenhouse films, irrigation components, storage containers, agricultural films

Key Features: UV resistant, weather resistant, cost-effective
 

Automotive

Fuel tank components, interior trim, wire insulation, protective covers

Key Features: Chemical resistance, flexibility, impact resistance
 

Electronics

Cable insulation, protective housings, flexible connectors, component packaging

Key Features: Electrical insulation, moisture resistance, flexibility
 

Consumer Goods

Household containers, toys, kitchenware, storage solutions

Key Features: Food safe, colorable, lightweight, durable
 

Industrial

Chemical processing equipment, pipeline components, tank linings, gaskets

Key Features: Chemical compatibility, corrosion resistance, cost-effective
 

Water Treatment

Filter housings, pipe fittings, storage tanks, membrane components

Key Features: Chemical inertness, low absorption, FDA compliance

Quality Assurance & Certifications

Comprehensive quality management ensuring consistent part performance

Quality Control Process

1

Material Verification

Melt flow index testing, density measurement, contamination inspection, moisture content analysis

2

Process Monitoring

Temperature control, pressure monitoring, cycle time verification, real-time quality checks

3

Final Inspection

Dimensional accuracy, surface quality, functional testing, documentation review

Certifications & Standards

 

ISO 9001:2015
Quality Management
 

FDA Compliance
Food Grade Materials
 

REACH Compliance
Chemical Regulations
 

RoHS Certification
Environmental Standards

Surface Finishing Options

Enhance appearance and performance with professional finishing services

As Machined

Natural smooth surface finish suitable for most applications without additional processing

Ra: 0.8-1.6 μm

Mechanical Polishing

Enhanced surface smoothness and appearance through mechanical polishing processes

Ra: 0.2-0.4 μm

Teflon Coating

Improved non-stick properties and wear resistance for specialized applications

Thickness: 15-25 μm

Texture Finishing

Custom textures and patterns for enhanced grip, aesthetics, or functional requirements

Options: MT, SPI, Custom

Technical Specifications

Detailed LDPE material properties for informed engineering decisions

Property Value Test Method Units
Density 0.91-0.93 ASTM D792 g/cm³
Tensile Strength, Yield 7-14 ASTM D638 MPa
Elongation at Break 400-650 ASTM D638 %
Flexural Modulus 200-400 ASTM D790 MPa
Impact Strength No Break ASTM D256 J/m
Hardness, Shore D 42-56 ASTM D2240
Melting Point 102-113 DSC °C
Heat Deflection Temperature 40-50 ASTM D648 °C
Water Absorption < 0.01 ASTM D570 %
Melt Flow Index 0.3-20 ASTM D1238 g/10 min

Advantages & Considerations

Understanding LDPE benefits and limitations for optimal application selection

 Advantages

 

Exceptional Flexibility

Superior elongation properties and low-temperature performance make LDPE ideal for flexible applications requiring bending or impact resistance.

 

Chemical Resistance

Excellent resistance to acids, bases, and organic solvents ensures durability in harsh chemical environments.

 

Low Moisture Absorption

Minimal water absorption makes LDPE suitable for humid environments without compromising part integrity.

 

Cost-Effective

Generally more affordable than other engineering plastics, reducing overall production costs while maintaining performance.

 

Easy Processing

Low processing temperatures and excellent melt stability result in efficient manufacturing with minimal energy consumption.

 Considerations

 

Temperature Limitations

Limited use in high-temperature applications due to lower heat deflection temperature compared to engineering plastics.

 

Tolerance Challenges

Softer material properties can present challenges in maintaining tight tolerances, requiring careful machining parameters.

 

UV Sensitivity

Standard LDPE grades may require UV stabilization for extended outdoor exposure applications.

 

Gas Permeability

Higher gas permeability compared to some barrier materials may require consideration in specific applications.

 

Surface Finish Requirements

Achieving high-quality surface finishes may require additional processing steps or surface treatments.

Contact PartsMFGX

Ready to start your custom LDPE parts project? Get in touch with our expert team

Get In Touch

 

Our Location

Feige Industrial Park, Guanlan Street
Longhua District, Shenzhen, China

 
 

Experience

12+ Years in Custom Parts Manufacturing

 

Lead Time

Fast turnaround – About 6 days for LDPE parts

Why Choose PartsMFGX?

  •  12+ years manufacturing experience
  •  ISO 9001:2015 certified quality system
  •  Advanced manufacturing capabilities
  •  Competitive pricing from China
  •  Fast prototyping and production
  •  Global shipping and support

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